Galperti Group, a leading global company in the energy and industrial manufacturing sector, stands out with its integrated solutions, spanning from design to production of premium products like flanges, valves, and mechanical components.
By adopting metal 3D printing technology from Nikon SLM Solutions, Galperti has revolutionized its manufacturing processes, significantly reducing time and costs while meeting the stringent quality standards of the global oil and gas industry. This innovation reinforces Galperti's pioneering position in delivering flexible, high-quality, and cutting-edge solutions to customers worldwide.
1. Overview of Galperti Group
Galperti Group operates globally, focusing on delivering high-quality mechanical products tailored to the needs of the energy and industrial sectors. The company employs a fully integrated production process, from design and forging to complex machining and assembly, ensuring responsiveness to global market demands.
- Key Products: Flanges, fittings, valves, gears, bearings, pipes, and specialty forged products.
- Global Reach: Operations span North America, South America, Europe, the Middle East, and Asia.
- Competitive Advantage: Galperti’s emphasis on customization, rapid delivery, and robust after-sales support positions it as a true "ONE-STOP-SHOP" provider.
Main products of Galperti Group
2. Advanced Manufacturing: Metal 3D Printing and SLM®280
Galperti has implemented advanced additive manufacturing (AM) using Nikon SLM Solutions' technology to transform its production processes, particularly for creating API- and ASME-compliant Clamp Connectors.
2.1. Benefits of Additive Manufacturing (AM):
- 80% reduction in production time compared to traditional forging.
- On-demand production with minimized inventory needs, enhancing flexibility.
- Compliance with strict API and ASME quality standards.
- Optimized costs for small batch production, utilizing materials like Inconel 625, Duplex/Super-Duplex, and Ni-Al alloys.
Clamp Connectors being printed using the SLM 280
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2.2. Role of the SLM®280 in Galperti’s Transformation
Acquired in 2020, the SLM®280 has been instrumental in Galperti's production upgrades. Supported by Nikon SLM's technical team, Galperti has leveraged this technology to transition from prototyping to full-scale production, paving the way for innovative product lines.
Key Benefits of SLM®280:
- Time Efficiency: Enables "just-in-time" production, optimizing the supply chain.
- Precision: Advanced laser systems ensure compliance with API and ASME standards, crucial for demanding oil and gas applications.
- Design Flexibility: Facilitates the use of complex materials like Inconel 625 for customized solutions.
Untreated printed Clamp Connectors
Learn more:
Analyzing the Features and Benefits of the SLM 280 Metal 3D Printer
3. Galperti’s Vision for the Future
Galperti Group is committed to further integrating AM technology into its operations to enhance efficiency and product quality. The successful collaboration with Nikon SLM Solutions demonstrates how additive manufacturing can overcome traditional manufacturing challenges and drive innovation in global industries.
By utilizing the SLM®280, Galperti has not only met but exceeded market expectations, positioning itself as a leader in digital manufacturing and just-in-time production models.
G-Lok products finished printed with Inconel 625 material
4. The SLM®280 – A Game-Changer in Metal Additive Manufacturing
The SLM®280 by Nikon SLM Solutions is a cutting-edge 3D metal printer designed to tackle complex manufacturing challenges across industries such as oil and gas, aerospace, and medical. Galperti Group’s decision to integrate this technology into its workflow has brought significant advancements to its production capabilities.
Key Features of the SLM®280:
- Flexible Build Volume:
Offers a build size of 280 x 280 x 365 mm, enabling the production of large components or multiple smaller parts simultaneously.
- High-Powered Laser Technology:
Equipped with dual or quad lasers up to 700W, ensuring faster build times without compromising precision.
- Wide Material Compatibility:
Supports a variety of advanced materials, including Inconel 625, titanium alloys, stainless steel, and more, catering to high-demand industries.
- Advanced Powder Handling:
Features an integrated powder recycling system, reducing material waste and enhancing efficiency.
- Customizable Open Architecture:
Allows manufacturers to optimize the printing process to meet specific project needs, enhancing flexibility in design and production.
How SLM®280 Benefits Galperti Group:
- Reduced Production Times: The printer’s advanced laser systems and optimized build strategies have cut production lead times by 80%.
- On-Demand Manufacturing: Eliminates the need for large-scale inventory, reducing costs and enabling rapid responses to custom orders.
- Precision and Quality: Ensures compliance with API and ASME standards, meeting the rigorous demands of oil and gas customers.
5. Highlights of Galperti’s Product Innovations
Galperti Group has harnessed the power of additive manufacturing to develop groundbreaking solutions tailored to the energy and industrial markets:
- Clamp Connectors: High-integrity components designed to meet global API standards, now produced with improved lead times using the SLM®280.
- G-LOK Mechanical Joints: Advanced connectors with enhanced reliability and precision for demanding applications.
- G-BLOK Valves: High-performance valves (ball, gate, and needle types) made from a variety of materials, ensuring durability under extreme conditions.
6. Galperti Group’s Commitment to Innovation
The adoption of SLM®280 demonstrates Galperti Group’s dedication to leading the industry in technological innovation. The integration of additive manufacturing has not only strengthened Galperti’s ability to deliver high-quality products but also positioned the company as a pioneer in digital manufacturing for the oil and gas sector.
Future Plans:
- Scaling Up Additive Manufacturing: Galperti aims to replicate the success of its AM-produced Clamp Connectors across other product lines.
- Expanding Material Offerings: The company is exploring new materials compatible with the SLM®280 to address a wider range of applications.
- Driving Sustainability: By reducing material waste and embracing on-demand production, Galperti is contributing to a more sustainable manufacturing ecosystem.
7. Conclusion
Galperti Group’s collaboration with Nikon SLM Solutions and the integration of the SLM®280 has transformed its production processes, reducing lead times, enhancing quality, and meeting the exacting standards of the oil and gas industry. The move from traditional forging to metal additive manufacturing marks a significant milestone in the company’s journey toward innovation and efficiency.
With the success of the SLM®280 and its commitment to staying ahead of industry trends, Galperti is set to lead the way in high-performance manufacturing for global energy and industrial markets.
Reference: Nikon SLM Solutions Case study
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