FDM (Fused Deposition Modeling) 3D printing technology is becoming increasingly popular due to its accessibility and versatility in various industries. Notably, Raise3D models like the Pro3 and E2 stand out with features such as multi-material printing and high precision, making them ideal for businesses and professional users looking to create high-quality products, from prototypes to manufacturing technical parts.
1. What is FDM Technology?
Fused Deposition Modeling (FDM) is one of the most common 3D printing technologies. It works by depositing layers of thermoplastic material to build a product. FDM uses filaments such as PLA, ABS, and PETG, which are melted and extruded through a nozzle to print a part layer by layer from the bottom up. It’s a cost-effective and user-friendly technology suitable for both beginners and production applications.
Learn more: 3D printing technology by FDM Method
2. Operation System of Raise3D FDM Printers
Raise3D’s FDM printers, such as the Raise3D Pro3 and Raise3D E2, are designed to meet industrial standards, with stable structures and dual extrusion capabilities. These printers are ideal for businesses and professional designers who require high print quality and customization.
2.1 Structure of Raise3D Printers
Key components of Raise3D 3D printers include:
◾ Dual Extruder: Both the Pro3 and E2 models feature dual extruders, enabling simultaneous printing of two different materials or colors, increasing flexibility in product design.
◾ Auto Bed Leveling: The auto-leveling print bed ensures high precision for each printed layer, reducing errors caused by an uneven print bed.
◾ Precision Motion System: The printers feature a precision motion system with powerful stepper motors, ensuring smooth movement along the X, Y, and Z axes, resulting in high accuracy and resolution.
◾ Filament Run-out Sensor: Raise3D printers come with a sensor that automatically pauses printing when the filament runs out, resuming when new filament is loaded, minimizing waste and avoiding interruptions.
◾ Enclosed Build Chamber: The enclosed design helps control temperature more effectively, preventing material shrinkage due to temperature fluctuations.
Raise3D Pro3 and Pro3 Plus 3D FDM printer appearance
2.2 Working Principle of Raise3D FDM Printers
Raise3D printers operate based on the FDM technology, like other FDM printers but with advanced features for optimal print quality and performance.
◾ File Preparation: A 3D model is designed in CAD software and then converted into STL or OBJ files. Raise3D's ideaMaker software slices the model into 2D layers and generates G-code to control the printer.
◾ Extrusion Process: The thermoplastic filament (such as PLA, ABS, or PETG) is fed into the heated nozzle. The nozzle melts the plastic to the appropriate temperature (usually between 190°C and 260°C), and the melted filament is extruded onto the print bed.
◾ Layer-by-Layer Printing: The nozzle moves along the X and Y axes to form each layer of material. After each layer is printed, the print bed lowers along the Z axis to allow the next layer to be extruded on top of the previous one. This process repeats until the object is complete.
◾ Temperature Control and Cooling: Raise3D optimizes its cooling system to ensure each layer cools properly and bonds well with the previous layer, maintaining the shape and high quality of the printed product.
3. Advantages and Disadvantages of Raise3D FDM Printers
3.1 Advantages:
◾ High Precision and Print Quality: Raise3D printers like the Pro3 and E2 deliver sharp, detailed prints thanks to their precision motion system and auto-leveling print bed.
◾ Multi-Material Printing: Both models have dual extruders, enabling the simultaneous use of different materials or colors, adding flexibility to product design.
◾ Specialized Software: Raise3D's ideaMaker software optimizes the slicing process and creates accurate G-code, while being user-friendly.
◾ Continuous Printing and Material Management: The filament run-out sensor ensures the printer stops when material is low, resuming after reloading, reducing printing errors and waste.
◾ Diverse Material Compatibility: Raise3D printers support a wide range of thermoplastics, from PLA and ABS to engineering materials like nylon, PETG, and carbon fiber.
3.2 Disadvantages:
◾ High Cost: Raise3D is a premium line of printers, making them more suitable for industrial and professional applications, and less affordable for beginners.
◾ Slower Print Speeds: Focused on high precision, Raise3D printers may print slower compared to other 3D printers.
◾ Large Size: These printers have sturdy enclosures, taking up more space, making them more suitable for industrial or large office environments.
4. Best FDM 3D Printers to Buy in 2024
In 2024, Raise3D's Pro3 and E2 models are top choices for businesses and professional users. With their high precision, multi-material capabilities, and advanced features, these printers offer superior performance for a variety of applications, from prototyping to education and research.
4.1 Raise3D Pro3
The Raise3D Pro3 is a high-end printer, ideal for professional projects and industrial production.
Raise3D Pro3 FDM 3D printer
4.1.1 Key Features:
◾ Smart Dual Extrusion (IDEX): Pro3 is equipped with an independent dual extruder system, allowing two materials or colors to be printed simultaneously without compromising print quality.
◾ Auto Bed Leveling: Ensures high precision and reduces errors caused by misaligned print beds.
◾ Enhanced Cooling System: Ensures each layer cools quickly, increasing the strength and adhesion between layers.
◾ Filament Sensor and Power Recovery: Detects when filament runs out, automatically pauses the print, and can resume printing after a power outage.
Raise3D Pro3 printer can print two parts with different colors at the same time
4.1.2 Supported Materials:
Raise3D Pro3 supports a wide variety of materials, from basic plastics like PLA and ABS to engineering-grade materials like PETG, nylon, and carbon fiber, making it suitable for a range of industries.
4.1.3 Applications:
◾ Rapid Prototyping: The Pro3 can quickly and accurately create prototypes, aiding product development.
◾ Small-Scale Industrial Production: Its dual-material capabilities and high quality make it ideal for producing mechanical parts, device casings, and load-bearing components.
◾ Education and Research: It’s also used in educational and research settings to develop and test new designs.
See more applications of Raise3D printer: RAPID PROTOTYPING WITH 3D PRINTING WITH RAISE3D
4.2 Raise3D E2
The Raise3D E2 is a professional-grade printer known for its durable design and independent dual extruder (IDEX) system.
Raise3D E2 desktop FDM 3D printer
4.2.1 Key Features:
◾ IDEX Dual Extrusion: Like the Pro3, the E2 features an independent dual extruder system for printing two different models or using support materials.
◾ Mirror Mode: This mode allows the printer to create two symmetrical objects simultaneously, saving time and optimizing production.
◾ Auto Bed Leveling: Ensures smooth and precise printing, avoiding errors from uneven surfaces.
◾ Touchscreen Interface: Features a modern and user-friendly 7-inch touchscreen.
Reflective FDM printing mode makes the printing process convenient and less time-consuming
4.2.2 Supported Materials:
Raise3D E2 supports a variety of materials, including flexible materials like TPU, making it ideal for applications requiring elasticity.
4.2.3 Applications:
◾ Technical Part Production: The E2 is perfect for printing high-precision, durable technical parts.
◾ Education: Its ease of use makes it well-suited for educational environments where students can learn 3D printing with various materials.
◾ Product Development: E2 supports designers and engineers in product development and testing new models at a lower cost compared to traditional manufacturing.
Learn more: MINGDA, BIGREP, RAISE3D – WHICH FDM 3D PRINTER IS SUITABLE FOR INDUSTRY
In conclusion, Raise3D's Pro3 and E2 are excellent choices for professional 3D printing in 2024, offering flexibility, precision, and support for diverse materials. These models are suitable for a wide range of industries, from prototyping to small-scale manufacturing, education, and research.
Contact Vinnotek for advice on FDM printers HERE
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